Trickledown wrap-up tricks: midsized construction projects may benefit from an insurance approach long used at the largest sites. A careful analysis will show if this approach makes sense for specific projects.

By: Probolus, Jack
Publication: Risk & Insurance
Date: Thursday, November 1 2007

[ILLUSTRATION OMITTED]

Rising costs are prompting general contractors, developers and owners with midsized projects to explore an insurance program that has controlled the cost of risk on much larger projects.

Consolidated insurance programs, or CIPs, create a single workers'

compensation and general liability insurance program for construction projects. CIPs became an option for partners on midsized projects within the last few years, as inflation raised the cost of such projects high enough to reach the threshold needed for this approach, around $125 million in total construction costs.

Benefits of a CIP include cost savings and more consistent, broader and longer insurance coverage.

Before purchasing a CIP, the potential insureds and their brokers and agents should become familiar with a CIP's requirements. One consideration is the time needed to manage a CIP. Another is becoming comfortable with larger deductibles and collateral.

To decide if a CIP is the best insurance solution, answer two questions. First, are the advantages of CIPs greater than the cost of meeting the program's requirements? If so, is a CIP more efficient than the more traditional approach to insuring construction projects, where each subcontractor provides their own coverage?

By understanding the advantages and requirements of a CIP, and the process of comparing such programs with traditional insurance, partners on midsized projects will better be able to decide if a CIP is right for them.

ADVANTAGES

A CIP can deliver savings by reducing job-site accidents and litigation through its focus on:

* Safety. Safety drives a CIP, from selection of subcontractors to how they work. Dedicated safety resources craft a central safety program. They also monitor performance, rewarding those who follow the safety policies and correcting those who do not. This vigilance pays off: CIPs tend to have fewer workers' comp and general liability claims.

* Claims management. Accidents happen at even the safest sites. The sooner a claim is reported, the more impact an insurer can have by quickly applying the right resources. So each CIP provides a single claims management process, detailing how a claim will be reported and managed, including how each subcontractor will return injured workers to work. As a result, CIPs typically have lower claim costs.

* Legal teamwork. A CIP unites the legal interests of a project's partners. This can dramatically reduce costs by eliminating lawsuits between partners when an accident happens.

CIPs may also provide you with key coverage benefits, including consistency, breadth and length.

Everyone has the same coverage, limits and exclusions, so subcontractors can't lose their insurance in the middle of a project. This consistency can aid already tight deadlines and budgets.

Because insurers bidding on a CIP better understand the project, they may offer better coverage. A CIP also runs longer--beyond a project's completion--while traditional coverage likely ends earlier. Providing additional insurance protection also helps attract subcontractors, including historically disadvantaged contractors, to the project.

REQUIREMENTS

The requirements of a single insurance program, however, could potentially offset these advantages. These requisites include:

* More lime. While the insurance broker or agent takes the lead in analyzing the merits of a CIP and in administering the program, this approach requires a considerable amount of time.

* Deductible. Nearly all CIPs involve large deductibles and retentions, with the policyholder typically responsible for the first $250,000 or more of claims. While this allows the insured to directly benefit from the CIP's performance, it can deter those more comfortable with guaranteed cost programs.

* Collateral. The policyholder must post collateral or security equal to the estimated losses within the deductible or retention--a potential strain on finances.

* Greater expertise. An insured and its insurance agent or broker must have a detailed understanding of insurance and risk management to even consider a CIP, let alone tailor one to the specific needs of a project.

* Additional cost. With their dedicated safety resources, CIPs shift some of the costs otherwise berne by subcontractors to the general contractor, developer or owner.

MAKING THE DECISION

Potential policyholders and their partners next need to evaluate insurance and loss costs. This can be done by calculating the premiums for a CIP versus the traditional approach; factor in all experience modifications, dividends and other relevant items.

For loss costs, interested parties must compare the likely performance of the CIP's unified programs with those of each subcontractors stand-alone coverage.

A host of nonfinancial issues also must be considered. Stakeholders need to decide how each approach might impact such factors as worker safety, the project's delivery time and each partners' reputation and capital. Comparing the performance of CIPs and traditional insurance in these three areas can help an insured and its agent or broker select the best insurance solution for a midsized project.

MAKING THE MOST OF A CIP

* JACK PROBOLUS

Four best practices are critical to capturing all the potential benefits of a consolidated insurance programs, whether it covers multiple midsize, projects or one large job:

* Communicate, Regular communication helps everyone understand how the CIP works, what is expected of them and how they are performing. Use a mix of communication tools, from prebid and weekly safety meetings to awards recognizing safe work practices.

* Build a culture of safety. Remember that the fastest way to derail such a culture is to place other goals ahead of safety.

* Set safety best practices, Involving frontline workers in setting the best practices helps create the strongest standards and gain buy-in.

* Manage claims aggressively. The ultimate cost of an accident depends on an insurer quickly bringing the best resources to bear on the claim. Everyone at a job site must understand how to report a claim and how it will be managed.

@ On the Web

* Brokers' analysis of how the construction sector is fairing.

* Our exclusive industry risk report table, in downloadable form.

www.riskandinsurance.com

JACK PROBOLUS is CIP marketing director for Liberty Mutual for construction risks with annual premiums and equivalents greater than $1 million. He can be reached at riskletters@lrp.com.

INDUSTRY RISK REPORT CONSTRUCTION

There may be no more competitive field than construction. If
sheer numbers of competitors weren't enough of an issue, larger
contractors with international operations manage risks ranging
from foreign political unrest to volatile exchange rates. Savvy
construction firms depend on partnerships with other contractors,
many times their competitors, to win and manage contracts near
and far. But those partnerships raise yet another issue. What if
the partner underperforms?

Company Name           Location           CRO

Fluor Corp.            Irving, Texas      David Reid, Executive
                                          Director, Risk and Insurance
                                          Management

KBR Inc.               Houston, Texas     David Fox, Director of Risk
                                          Management

Jacobs Engineering     Pasadena, Calif.   Robert Erickson, Director of
Group Inc.                                Corporate Risk Management

CH2M Hill Cos. Ltd.    Englewood, Colo.   John Rosenquist, Director,
                                          Risk Management

Emcor Group Inc.       Norwalk, Conn.     Rex Thrasher, VP, Risk
                                          Management

Shaw Group Inc.        Baton Rouge, La.   Steve Allison, Risk Manager

URS Corp.              San Francisco,     Joe Masters, General Counsel
                       Calif.

Washington Group       Boise, Idaho       Edwin Apel, Jr., VP, Risk
International Inc.                        Management

Granite                Watsonville,       John Gilliland, Director of
Construction Inc.      Calif.             Risk Management

Quanta Services Inc.   Houston, Texas     Diana Ostendorf, Director,
                                          Risk Management

                                            2006 Total       No. of
Company Name           CFO                  Revenue          Employees

Fluor Corp.            D. Michael Steuert   $14.07 billion   37,560

KBR Inc.               Cedric Burgher       $9.63 billion    56,000

Jacobs Engineering     John W. Prosser      $7.42 billion    43,800
Group Inc.

CH2M Hill Cos. Ltd.    Samuel Iapalucci     $5.25 billion    23,000

Emcor Group Inc.       Mark Pompa           $5.02 billion    27,000

Shaw Group Inc.        Robert Selk          $4.77 billion    22,000

URS Corp.              H. Thomas Hicks      $4.24 billion    29,300

Washington Group       George  Juetten      $3.39 billion    25,000
International Inc.

Granite                William Barton       $2.96 billion    5,400
Construction Inc.

Quanta Services Inc.   James Haddox         $2.13 billion    12,000

                       Primary
Company Name           Broker            Captives

Fluor Corp.            Marsh             Global Builders Ins. Ltd,
                                         (Bermuda) Pinnacle Ins.
                                         Co. (Hawaii)

KBR Inc.               Aon; McGriff,     No
                       Seibels and
                       Williams;
                       Wortham

Jacobs Engineering     Withheld          No
Group Inc.

CH2M Hill Cos. Ltd.    Marsh             No

Emcor Group Inc.       Aon and Marsh     No

Shaw Group Inc.        Withheld          No

URS Corp.              Withheld          Professional Insurance Ltd
                                         (Bermuda)

Washington Group       Withheld          Broadway Insurance Co.
International Inc.                       Ltd. (Bermuda)

Granite                McSherry and      No
Construction Inc.      Hudson

Quanta Services Inc.   Withheld          No

Company Name           Risk Exposure:

Fluor Corp.            The company identifies its telecommunications
                       and power market segments as being particularly
                       vulnerable to cyclical market forces. In
                       addition, the company bears the risk of cost
                       overruns in 26 percent of the dollar value of
                       its contracts.

KBR Inc.               KBR has significant overseas operations and
                       thus is vulnerable to foreign political unrest,
                       changes in currency exchange rates and varying
                       taxation rates of local authorities.

Jacobs Engineering     Jacobs bears the risk of cost overruns in about
Group Inc.             10 percent of its contracts. Approximately 35
                       percent of the company's revenues are earned
                       from overseas clients. Relevant risk factors
                       include foreign recessions, trade restrictions
                       and difficulties staffing foreign operations.

CH2M Hill Cos. Ltd.    Operations involving engineering, procurement,
                       construction and design services.

Emcor Group Inc.       EMCOR's chief property and casualty risk
                       exposures are workers' compensation, general
                       liability and automobile liability claims
                       arising from EMCOR's U.S. operations involving
                       mechanical/electrical construction and mobile
                       and site-based facilities services.

Shaw Group Inc.        The company does a lot of piping work on a
                       fixed-price basis. As such, it has a difficult
                       time recovering costs on projects with cost
                       overruns. Shaw also enters into numerous joint
                       partnerships and is thus vulnerable to under-
                       performance on the part of its various partners.

URS Corp.              A portion of the company's federal contract work
                       involves the transportation and destruction of
                       chemical agents and other weapons stockpiles.
                       URS is also vulnerable to claims in connection
                       with cost overruns, personal injury, property
                       damage, weather problems and unforeseen
                       engineering problems.

Washington Group       Washington Group has seen an increase in the
International Inc.     number of claims it has filed against project
                       owners because of cost increases due to changes
                       in project scope. In addition, shareholders of
                       URS Corp. and Washington Group will vote on a
                       merger proposal this fall.

Granite Construction   Approximately 68 percent of Granite's 2006
Inc.                   revenues were from government contracts. The
                       company is subject to possible claims of civil
                       or criminal fraud stemming from violations of
                       government contracting regulations. Risks
                       inherent with using acquisitions as a growth
                       strategy include problems integrating workforces
                       and management becoming distracted from ongoing
                       operations.

Quanta Services Inc.   Quanta performs a high volume of work in the
Inc.                   field of electric power transmission. As such,
                       it is exposed to a high degree of occupational
                       risk. The company has suffered fatalities in
                       the past and could do so in the future.

Company Name           Risk Strategies:

Fluor Corp.            Like many contractors, Fluor Corp. uses teaming
                       arrangements to compete for contracts it might
                       not otherwise be able to win. The company
                       maintains insurance both as a corporate risk
                       management strategy and in order to satisfy
                       the requirements of its contracts.

KBR Inc.               The company uses first check estimates to
                       monitor the cost of projects throughout their
                       completion. KBR manages its currency rate
                       exposures through the use of derivatives.

Jacobs Engineering     The company maintains insurance coverage for
Group Inc.             various aspects of its business. It has elected
                       to retain a portion of its losses through the
                       use of deductibles, limits and retentions under
                       its insurance programs.

CH2M Hill Cos. Ltd.    A company spokeswoman said the company goes by
                       the phrase "Be Risk Smart."

Emcor Group Inc.       Emcor's key risk management strategies are: 1.
                       Reducing accident frequency through safety
                       programs and training. 2. Ensuring that claims
                       are properly managed to achieve timely, optimum
                       outcomes. 3. Transferring appropriate levels of
                       operational and contractual risk to third
                       parties. 4. Securing insurance to transfer
                       property and casualty risks at balanced levels
                       of coverage and cost.

Shaw Group Inc.        Shaw limits its backlog estimates to projects
                       that it thinks will be completed within five
                       years of the date of its financial statements.
                       In 2006, the company became a signatory to the
                       World Safety Declaration, a global industry
                       commitment to workplace safety.

URS Corp.              The company maintains primary and excess limits
                       totalling $125 million per loss and $125 million
                       in the aggregate for general liability,
                       professional errors and omissions liability and
                       contractors' pollution liability insurance.

Washington Group       The company limits its backlog for government
International Inc.     contracts to two years of forecast revenue to
                       account for the risk that government contracts
                       might not be appropriated. The company maintains
                       self-insured reserves for its various uninsured
                       business risks.

Granite Construction   The company plans to focus on fewer projects
Inc.                   over a smaller territory to reduce the risks
                       of losses in its heavy construction division.
                       Granite also plans to diversify into both the
                       public and private sectors to mitigate risk.

Quanta Services Inc.   The company maintains a high degree of
Inc.                   liquidity, with $383.7 million in cash and
                       equivalents at year-end 2006. Quanta also
                       maintains strategic alliances with customers
                       that contain exclusivity clauses or rights of
                       first refusal for certain types of work.

COMPILED BY DAN REYNOLDS FROM THE FOLLOWING SOURCES: HOOVER'S, RISK
AND INSURANCE MANAGEMENT SOCIETY INC. DATABASES; COMPANY FILINGS AND
REPRESENTATIVES.

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